Mining influencers, conferences, magazines all talk about the need for miners to digitalize at the risk of losing market share to competition. This statement can be overwhelming and individual circumstances should be applied to it.
Miners might raise some of the following questions: 1) what does digitalization really mean?, 2) how does it apply to my operations?, 3) how to I plan or evolve my mine’s technology roadmap around digitalization?
We look here at how to start the digitalization process for smaller operators from a connectivity perspective.
Cost, onsite support and inability to justify short-term ROI have all contributed to the incapability of many smaller operators to invest in the deployment of near real-time applications on-board their mobile equipment.
Add the cost of the application- whether be dispatch, asset health, etc. – to the cost of deploying and maintaining a full scale wireless network, and many are unable to justify the ROI on their project, and remain stuck in the manual collection of their data.
We will examine the traditional limitations faced by smaller operators in this quest towards the Digital Mine, before discussing over the next few weeks how each of those limitations can be tackled, quickly and cost-effectively.
As previously discussed, a hybrid LTE/InstaMesh client solution presents a number of benefits to mines considering LTE. Often the mines investigating LTE solutions are larger mines, or those considering moving to autonomous operations.
LTE does however present a number of benefits to small operations too, and can even be an avenue towards starting their digitization process, when combined with appropriate planning and technology partnership.
For those readers that have never worked underground, trust me when I say “It’s Hard”. It is hard to work there, it is hard operating systems there, it is hard to install technologies there and it is hard to maintain systems there. Difficulty aside, communications systems for underground are vital for one primary purpose and that is safety, and although important, everything else is secondary.
In this blog, I am adding some context to the technology discussion around solving the challenges that are emerging in interoperability between legacy and emerging communications solutions to create the experience of a simplified solution without sacrificing the essential reliability and performance required for your safety and production applications.
Originally, my thoughts were to discuss solving the problems associated with last mile connectivity but upon reflection, while last mile connectivity is the end result, what we are talking about is really addressing the problems of integration between different communications technologies and why choosing the wrong migration or solution path can lead you further away from a simplified, maintainable and interoperable outcome.
As covered during our blog last week, LTE still faces a few challenges in some mining environments. However, the promises of predictability, connectivity and speed cannot be overlooked.
What if the performance of LTE in mining could be enhanced by a meshing solution for complete coverage? At 3D-P, we have developed a new hybrid LTE/InstaMesh® client solution that brings extended coverage, seamless roaming and L2 support through true peer-to-peer meshing capability.
LTE provides undeniable benefits to the unique network challenges encountered both in open pit and underground mining. With its promises of predictability, connectivity, capacity and speed, and a significant reduction in the price of LTE infrastructure over the last couple of years, there is no question why more mines are exploring this technology.
Implementation of an LTE network has however been challenging for a number of mines, which some of had to deploy a second network to compensate for the challenges of the technology.
Service Level Agreements (SLA) are traditionally seen as an insurance policy. It’s great when you need it but its value tends to be questioned after a few years, if it’s not fully leveraged.
The situation has become worse over the last few years, coming out of the mining downturn, as many miners decided to take the ‘risk’ of not renewing their SLA in order to reduce their operational costs. The direct savings might have been obvious but the indirect costs of not renewing have often been overlooked.
As more data is collected from your mobile fleet for real time monitoring and data analytics, the pressure placed on your mine’s wireless network has never been so high. Often associated with the collection of this data is an increase in hardware installed on-board your mobile fleet for all the required applications, as well as the connectivity solution.
While mining applications initially required only basic telemetry to transmit data, the rise of more complex applications, including fleet management, resulted in a requirement for better performing networks.
The recent introduction of remote control and autonomous applications just increased the difficulty of the challenge.
Our miner has been going about their business of getting product to their customers, and using the same tools and processes, for years. They aren’t a big operation, only a couple of diggers and ten trucks, so the idea of spending big on some hugely expensive FMS or Asset Health system just doesn’t seem to make sense. Now with the advent of smart Internet of Things (IoT) products and technologies, a technology rich future appears to be cost prohibitive and further out of reach to our small miner.
Actually, the opposite is true! Choosing the right technology can mean a gradual, and cost effective, way of introducing new technologies into mining operations. How does that work you may ask?